TYPICAL ANALYSIS
C |
0.36 |
|
Si |
0.30 |
Mn |
0.40 |
|
Cr |
5.20 |
Mo |
1.90 |
|
V |
0.55 |
|
CHARACTERISTICS
TQ1 embodies an entirely new technology that has resulted in a hot
work steel with properties far in advance of the best premium hot
work steels such as those meeting the NADCA specification. The key
properties of this new steel are its ability to combine toughness
with hardness, low sensitivity to thermal shock and resistance to
heat-checking. Colour Code: ORANGE/RED |
HEAT TREATMENT
STRESS RELIEVING
Stress relieve at approximately 650oC holding for 2-4 hours
depending on section. Cool slowly in still air without the use of
forced draught or grids.
HARDENING
Preheat in two stages to 650oC and 850oC allowing sufficient time for equalisation
at each stage (minimum 30 minutes). Raise to the hardening temperature of 1,010/1,020oC,
allow to equalise then hold for 45 minutes.
QUENCHING
Quench in air, hot bath at 540oC, oil, polymer or
vacuum hardening furnace. When oil or polymer quenching, interrupt
at 230-280oC. Temper immediately while tools are still
warm.
TEMPERING
Double tempering is essential and triple tempering beneficial.
|

STRESS TEMPERING
Raise the temperature to the last tempering temperature minus
30oC and hold for 6 hours. Cool slowly in air without the use of
forced draught or grids. |
CASE STUDY
The picture on the left shows part of the 80,000th component from a diecasting tool in H11
material produced to a standard in excess of NADCA 207-97 (the diecasting industry
benchmark specification). Considerable break-up is evident and the tool would not be
expected to continue long in production. The picture on the right is of the same part of
the 80,000th component from a tool in TQ1. Note that there is no evidence of significant
wear or break-up and there is clearly much life left in the tool.
|